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    . Loading data . . . . . Completed! The powerhouse from our series! An extremely flexible automation with an unprecendentedly high capacity The luminary in pallet and product loading

    Titanium 180

    The Titanium 180 is a flexible automation with an unprecedented high capacity in both product and pallet loading. This makes this CNC automation extremely suitable for flexibly automating larger and smaller series.

    ‘The luminary in pallet and product loading’

    The Titanium 180 is standard equipped with pallet loading, but can be expanded with a product module. A standard Titanium 180 makes it possible to automate several different series of products through each other without the intervention of an operator. The BMO Titanium 180 can also be upgraded very easily. For example, a second CNC machine can be integrated afterwards. A higher productivity will be achieved.

    An extremely flexible automation with an unprecendentedly high capacity

    This means the CNC automation is particularly suitable for big as well as small series of flexible automation. Small materials through the product drawers and big fixtures on pallets can be loaded onto the CNC machine by the powerful robot. Make use of the complete production capacity of the CNC machine and produce several product series in one long production (24/7).

    • Automation of lathes and milling machines
    • Loading of 1 or 2 CNC machines with 1 robot
    • Suitable for any brand of CNC machine
    • 6-axis robot with a maximum load of 180 kg
    • Standard pallet loading
    • Two independently operated pallet loading stations
    • Refilling products and pallets during operation
    • Capacity for 50 pallets 395x395mm or 100 pallets 395x395mm
    • Optional product handling module
    • By product module maximum seven product drawers
    • Many different gripper options
    • Variable product heights due to a widely variable drawer system
    Width: 3291 mm
    Height: 3112 mm
    Depth: 5776 mm
    Weight: 3500 kg
    Maximum load robot: 180 kg
    Maximum product dimensions: 274 x 450 mm
    Maximum weight per drawer: 300 kg
    Maximum product height: 400 mm
    Product drawer dimensions: 1600 mm x 620 mm</strong
    Specifications: Platinum Frontloader Platinum Sideloader Titanium Titanium +
    Robot capacity: 24 / 50 / 80 kg 24 / 50 / 80 kg 50 / 80 kg 180 kg
    Type CNC machine: Both lathe and milling machines Both lathe and milling machines Both lathe and milling machines Both lathe and milling machines
    Position loaded CNC machine: Front of the CNC machine Side door of the CNC machine Front or side door CNC machine Front or side door CNC machine
    Number of CNC machines loaded: 1 2 2 2
    Number of drawers: Standard 4 (max. 7) Standard 4 (max. 7) Standard 4 (max. 7) Standard 4 (max. 7)
    Dimensions of drawers: 1600 x 520 mm of 1100 x 420 mm 1600 x 520 mm 875 x 420 mm 1600 x 620 mm
    Maximum load drawer: 300 kg 300 kg 300 kg 300 kg
    Maximum number of pallet positions: 16 16 96 100
    Pallet loading station: On top drawer On top drawer Independently operated pallet loading station Independently operated pallet loading station
    Optional Collet loading:
    Maximum number of collet positions: 18
    Safety: Floor scanner and / or fencing Closed system Closed system Closed system
    Characteristics
    • Automation of lathes and milling machines
    • Loading of 1 or 2 CNC machines with 1 robot
    • Suitable for any brand of CNC machine
    • 6-axis robot with a maximum load of 180 kg
    • Standard pallet loading
    • Two independently operated pallet loading stations
    • Refilling products and pallets during operation
    • Capacity for 50 pallets 395x395mm or 100 pallets 395x395mm
    • Optional product handling module
    • By product module maximum seven product drawers
    • Many different gripper options
    • Variable product heights due to a widely variable drawer system
    Layout and dimensions
    Width: 3291 mm
    Height: 3112 mm
    Depth: 5776 mm
    Weight: 3500 kg
    Maximum load robot: 180 kg
    Maximum product dimensions: 274 x 450 mm
    Maximum weight per drawer: 300 kg
    Maximum product height: 400 mm
    Product drawer dimensions: 1600 mm x 620 mm</strong
    Pictures
    Comparison
    Specifications: Platinum Frontloader Platinum Sideloader Titanium Titanium +
    Robot capacity: 24 / 50 / 80 kg 24 / 50 / 80 kg 50 / 80 kg 180 kg
    Type CNC machine: Both lathe and milling machines Both lathe and milling machines Both lathe and milling machines Both lathe and milling machines
    Position loaded CNC machine: Front of the CNC machine Side door of the CNC machine Front or side door CNC machine Front or side door CNC machine
    Number of CNC machines loaded: 1 2 2 2
    Number of drawers: Standard 4 (max. 7) Standard 4 (max. 7) Standard 4 (max. 7) Standard 4 (max. 7)
    Dimensions of drawers: 1600 x 520 mm of 1100 x 420 mm 1600 x 520 mm 875 x 420 mm 1600 x 620 mm
    Maximum load drawer: 300 kg 300 kg 300 kg 300 kg
    Maximum number of pallet positions: 16 16 96 100
    Pallet loading station: On top drawer On top drawer Independently operated pallet loading station Independently operated pallet loading station
    Optional Collet loading:
    Maximum number of collet positions: 18
    Safety: Floor scanner and / or fencing Closed system Closed system Closed system

    Click on one of the buttons below for detailed information

    Pallet handling module

    Pallet handling module

    Pallet loading module

    The Titanium 180 comes standard with pallet loading with an exceptionally high capacity of pallet positions. The operator can manually clamp products on a pallet and have them loaded and unloaded continuously by the robot on the CNC machine. The Titanium 180 is standard equipped with 10 pallet shelves of 1200 mm wide and five shelves of 1600 mm wide. This results in a pallet capacity of 50 pallets of 395 x 395 mm with a maximum height of 350 mm. In the top row of the racks there are 10 pallet places available that have an “infinite” height.

    • Capacity for 50 pallets 395x395mm or 100 pallets 395x195mm
    • Capacity for 38 pallets 395x395mm or 76 pallets 395x195mm (with Product Module)
    • Quickly load and unload pallets without interruption of the production process
    • Maximum product size in pallet loading station (400x400x400mm)
    • Loading pallets with or without pneumatic clamping block
    • Loading pallets with manual fixtures
    • Including software BMO Intelligent Pallet Loading Solution (BIPL)
    • Multiple product series in one production run (24/7)
    Options:
    • Multiple pallet sizes in the robot cell
    • An optional rotation module can be included in one or two pallet loading stations
    • As another option a large dimension pallet exchange station can be included on the top product drawer

    Product handling module

    Product handling module

    Product loading module

    The standard Titanium 180 is equipped for pallet loading. For business operators who want to obtain greater output from their CNC machine, BMO Automation also offers the option of choosing the product-loading module. This module also allows the robot to load individual products onto your CNC machine. The Titanium 180 with product and pallet loading has a flexible drawer system. The machine operator can fill this drawer system with the material for machining. The robot autonomously slides these productdrawers to it in order to pick up raw materials and load them onto the CNC machine. After processing, the robot places the machined products back in the drawer and slides them to the middle position. The operator can then pull out the drawer and empty all the finished products it contains. This means drawers can be loaded and unloaded during operation without interrupting the production process.

    The drawer system can be configured as required. The standard configuration consists of four drawers, all with dimensions of 1600 x 620 mm. The Titanium 180 can be expanded up to a maximum of seven drawers. Each drawer can carry a maximum weight of 300 kg. If the product module is chosen, the robot comes with a gripper exchange system that allows the robot to attach both pallets and grippers. This allows the robot to mount both pallets and grippers. The product drawers can be provided with different grids, optimizing the available space for your products. This allows you to store as many products as possible in the Titanium 180 for the highest possible number of spindle hours. The variable drawer system also makes it possible to automate products with different heights.

    With product loading from BMO Automation you are flexible, modular and gain a guaranteed higher output.

    • Standard four robust product drawers (maximum seven)
    • Product drawer dimensions: 1600mm x 620mm
    • Maximum load per draw of 300 kg
    • Many different gripper options
    • Variable product heights due to a widely variable drawer system
    • Refilling of products and pallets during operation
    • Optional multifunctional reversable drawer
    • Optional axle loading module including special axle grid

     

    Fixtures

    Fixtures

    Fixtures

    BMO Automation is a total solution provider. In addition to robot automation, we also ensure that your CNC machine is prepared and equipped with a zero point clamping system which is developed by BMO. This “chuck plate” is equipped with pallet installation control and is tailor-made for the machine table of your CNC machine. The communication between the robot and the CNC machine is provided through a customized interface developed by BMO. In addition, we provide various other options to make the work as easy as possible for the operator.

    • Pallets in many different sizes (with or without pneumatic feed through)
    • Use many different types of machine clamps
    • Integration kit for manual control of the zero point clamping system
    • Integration kit for manual control of the pneumatic clamping block

    BMO Intelligent Control System

    BMO Intelligent Control System

    BMO Intelligent Control System

    Simple and user-friendly

    The Titanium 180 is operated by the BMO Intelligent Control System. This software makes it unnecessary to use the robot’s teach pendant. The operator controls the Titanium using two Multi-touch screens (IP67) mounted on the sides of the robot cell and connected to a high-end control system. No extensive robot knowledge is required to operate the Titanium 180. After the installation of the Titanium your operators receive a day-long training. This day consists of a theoretical training from the BMO Software with all the chosen options and a practical training with your own products. After the training, your operators are independently capable of controlling the robot.

    The Titanium 180 with product and pallet loading allows you to work with two different job types. ‘Product jobs’ for loading products in the machine clamp and ‘Pallet jobs’ for loading pallets on the zero point clamping system in the CNC machine. The pallet job has a range of functionalities. Since the system has two exchange stations, pallets can be quickly replenished. The software records the status of the pallets.

    Production of a new job is commenced by entering different parameters, product dimensions, product quantities, gripper selection and machine clamp properties. The very intuitive operating procedure is so simple that a new job can be created within one minute. The software not only offers great advantage when initiating the process but also when monitoring it. Remaining times, cycle times and processed products are calculated and, if you opt for the optional mail module, can also be retrieved remotely.

    The manual operation of the machine clamp, robot gripper and access door of the cell can also be controlled via the touch screen. In addition, the speed of the robot can be controlled by the software and various software options can be implemented.

    • Operation via two Multi-touch screens
    • Robot jobs can be programmed within 1 minute
    • Equipped with remote support module
    • Mail module for status updates
    • BMO Jobmanager to handle multiple jobs in a row
    • Easy-to-use menu layout with clear symbols

    Servo gripper

    Servo gripper

    BMO servo gripper

    To ensure optimal flexibility, BMO Automation offers a choice of many different gripper options. There is a gripper solution for every product.

    BMO has developed the servo jaws to enable the greatest possible flexibility. Selecting this option means that the parallel or three-point gripper is fitted with automatically adjustable gripper jaws. By means of a simple operation, the operator is able to enter the product’s size into the BMO Intelligent Control, after which the servo gripper automatically adjusts to the entered size. As a result, multiple product sizes can be loading in a fully automated manner as part of a single continuous process. Gripper fingers no longer have to be switched manually.

    With a parallel gripper, products can be grasped in the range of 0 to 164 mm or 109 to 274 mm without the intervention of the operator.

    A three-point gripper can grab round products in a range of 3 to 196 mm or 144 to 310 mm without operator intervention.

    Automatic door on CNC Machine

    Automatic door on CNC Machine

    Automatic door CNC machine

    More and more CNC machines are delivered with an automatic door or can be equipped with this option afterwards. BMO Automation can provide an automatic door module for new and old CNC machines that do not have this option. This can be either the automation of an existing door or the installation of the automatic door module developed by BMO.

    • Automation of existing doors of the CNC Machine (front and side door)
    • Installation and assembly of the BMO door module
    • Suitable for new and older CNC machines

    Optional functionalities

    At BMO Automation you can enter at any desired level of automation because all of our automation solutions can be equipped with upgrades and options afterwards. This way you have the possibility to start on a small scale and to upgrade your robot automation at a later stage if desired. Below you will find a small selection of our optional functionalities.

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      Track in the Titanium for increasing the reach of the robot

      Increase the reach of the robot by placing it on a linear slide. Addition of a seventh axis.

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      BMO Clamping Block Pressure Control

      Easily adjust the clamping force of the machine clamp in the software. This can be entered into the BMO Intelligent Control System for every individual job by a simple operation.

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      Flexible layout of pallet racks

      Extra flexibility due to the possibility to use multiple pallet sizes in the robot automation solution. The advantage is that you optimally use the capacity of the robot cell due to this flexibility.

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      BMO Gripper Pressure Control System

      This option gives the operator the possibility to program the gripper’s tensioning force in the software. This allows the operator to set the gripping force of the grab for every individual job.

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      Pressure cylinder on the gripper

      With a pressure cylinder on the gripper, the product is pressed when it is set down and is pressed before it’s picking up, to make sure the operation is always accurate.

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      BMO Jobmanager

      The BMO Jobmanager adds extra functionality to your machine. It allows the robot to perform multiple jobs in succession.

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      Turntable in pallet loading station

      Rotating table in the left and / or right loaded station of the Titanium cell.

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      Product revolve station Titanium series

      The reversing station offers the operator the possibility to program the robot to reverse the product and to place it back into the machining process. With the reversing station it is possible to mill all sides of the product.

    Information

    Get started productively with the Titanium 180! Do you have a question or would you like advice without obligation? Or do you want to experience a demo? Enter your details below, and one of our specialists will contact you soon!

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      DMG MORI DMU 50 3de Generatie - BMO Titanium 180 - DMG MORI DMU 80 P duoBLOCK The DMU 50 3rd generation is a compact milling machine from DMG MORI. The DMU 80 P duoBLOCK is an extensive turning-milling combination from DMG MORI. Together with the Titanium 180, these two CNC machines produce a high mix of product series and a high volume of products. With this Titanium 180, five different drawer positions have been chosen. The combination of product and pallet loading ensures that, in addition to the drawers, there are 38 pallet places where products can be put on pallet. Hedelius Acura 65 EL - BMO Titanium 180 The Hedelius Acura 65 EL is a compact five-axis milling machine that is linked to a BMO Titanium 180 for this customer. In this version, product and pallet loading has been chosen whereby both product jobs and pallet jobs are milled together. By means of two independently operable pallet loading stations and a large format pallet changing station on the top drawer, the operator can prepare pallet jobs while the CNC machine is producing. This will keep the CNC machine down to a minimum. Mazak VTC800 - BMO Titanium 180 - Mazak VTC800 In this setup, the customer has chosen to link both his Mazak VTC800 CNC machines to a BMO Titanium 180. With the aid of the BMO robot cell, both Mazak milling machines can be fed with both product and pallet loading. It has also been made possible to automatically change grippers, so that the right products can be taken from one of the four drawers.

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      Automation of CNC machines with BMO Automation

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